Aviation studs manufactured from Waspaloy – precision engineering for demanding aerospace applications.
We are pleased to highlight the successful production of a new line of aviation studs, meticulously engineered from Waspaloy, a high-performance nickel-based superalloy renowned for its exceptional strength, heat resistance and corrosion resistance in extreme environments.
Waspaloy is a precipitation-hardening alloy with a complex and carefully optimised chemical composition. Primarily composed of nickel, it includes controlled additions of chromium, cobalt, molybdenum, and aluminium, which together provide a unique combination of high-temperature mechanical properties and excellent oxidation resistance.
This makes it an ideal material for critical aerospace components operating under intense thermal and mechanical stress.
With stability at elevated temperatures, the studs will exhibit exceptional resistance to oxidation and hot corrosion caused by the aggressive combustion products found in modern gas turbines and aircraft jet engines. This outstanding corrosion resistance remains effective even in prolonged service at temperatures up to approximately 871 °C (1600 °F). Making Waspaloy an ideal material choice for critical aerospace components such as turbine studs, fasteners, rings, and engine hardware operating in severe high-temperature environments.
The very properties that make Waspaloy so valuable in flight-critical applications also make it one of the most challenging materials to machine. Its work-hardening tendency, high strength at elevated temperatures, and abrasive nature require specialised tooling, precise machining parameters and expert craftsmanship.
Our advanced CNC technology and expert operators met these challenges head-on, employing rigorous process controls and years of material expertise. Achieving tight dimensional tolerances, superior thread integrity and clean surface finishes. Every stud undergoes thorough inspection and quality assurance checks to ensure compliance with aerospace standards and to guarantee performance in demanding environments.
Reinforcing our commitment to excellence.
We strive to deliver components that meet the industry’s highest standards of reliability, precision, and durability.
Please do get in touch for your next project!
Read MoreSustaining robust inventory levels is key to powering our manufacturing capabilities and meeting demand without disruption.
We manufacture from most material grade, including –
Carbon & Alloy Steels
Versatile and cost-effective with excellent strength and toughness. Ideal for structural, mechanical, and pressure applications. Offering good wear resistance and durability, they are easy to machine and weld. For an enhanced performance, they can be heat treated.
Exotic Alloys
Engineered for the most demanding environments. Superior strength-to-weight ratios, with excellent corrosion, oxidation and fatigue resistance. Offering high performance under extreme temperatures and pressures, ideal for marine, nuclear and defence applications.
High Temperature Materials
Designed to withstand extreme heat without compromising on performance. Excellent thermal stability and creep resistance. Commonly used in turbines, furnaces, and heat exchangers.
Non-Ferrous Metals
Lightweight, corrosion-resistant and highly conductive. Includes copper, aluminium, titanium, and nickel alloys. Resistant to rust and environmental degradation, ideal for electrical, aerospace and automotive industries.
Petrochemical Grades
Specialised for chemical processing and energy sectors. Designed for resistance to sour gas, high pressures and corrosive fluids. A reliable performance in pipelines, refineries and offshore platforms.
Stainless Steels
Available in multiple grades to suit different strength and corrosion needs. Hygienic with strong mechanical properties, easy to clean and maintain. Withstands moisture, chemicals and acidic conditions. Excellent for food processing, medical and architectural applications.
If you’re looking for a superior project solution, our team are ready to assist.
Read MoreOngoing Investment Strengthens Our Manufacturing Capabilities.
We are proud to announce the latest addition to our machining line-up, the Citizen Miyano.
Forming part of our ongoing commitment to continue investing in advanced technology, ensuring we maintain the highest standards of precision, productivity and performance across all operations.
Our Citizen Miyano features an impressive 64mm bar capacity, allowing us to efficiently machine larger and more complex components with ease. Equipped with dual turrets, the machine offers increased flexibility and reduced cycle times, enabling us to meet growing customer demand while maintaining exceptional quality and high standards.
A feature of this model is its ‘through-turret coolant delivery system’. By delivering coolant directly through the centre of each turret, we are able to significantly enhance machining accuracy, tool life, and overall performance. This innovative feature also contributes to improved surface finishes and tighter tolerances, reinforcing excellence in every part we produce.
This investment is a key milestone in our strategy to future-proof our manufacturing capabilities, increase capacity, and provide our customers with the highest level of service. As we continue to grow, adopting the latest technology ensures we remain competitive, efficient and prepared for the challenges of tomorrow’s engineering demands.
We look forward to seeing the benefits this advanced machine will bring to our operations and, most importantly, to our customers.
Have an enquiry? Contact us here.
Read MoreA fresh batch of 30mm round brass rods, heading directly to one of our CNC machines.
Marking the beginning of the next stage in our precision engineering process, where high-quality materials meet advanced technology to produce components that stand the test of time.
Brass is a material synonymous with reliability and versatility. Known for its excellent machinability, it is a favourite among engineers and manufacturers for projects that demand precision and quality. Its natural corrosion resistance makes it an ideal choice for applications exposed to moisture and challenging environments, while its attractive golden finish adds an element of style and sophistication, perfect for decorative hardware and high-end fittings.
Whether used in the production of precision-machined parts, connectors, or ornamental pieces, brass offers a unique combination of strength, durability, and aesthetic appeal that continues to make it a preferred choice in modern manufacturing.
At Rapid, we take pride in sourcing only the highest-quality materials and processing them using our state-of-the-art CNC technology. This not only guarantees superior accuracy and consistency in every component we produce but also enables us to offer fast turnaround times and bespoke solutions. Our in-house capabilities allow us to maintain full control over quality and delivery, ensuring every project is completed to the highest standards.
Whether you’re looking for high-quality materials, precision engineering, or simply need a trusted supplier who delivers on time, remember – Thinking 𝗙𝗔𝗦𝗧eners Think 𝗥𝗔𝗣𝗜𝗗.
For more information, to discuss your next project, or to place an order, contact our sales team today. We’re here to provide the materials and solutions you need to keep your projects moving forward.
Read MoreIt’s been a particularly busy period here at Rapid, and we’re thrilled to share one of many completed projects.
29 pallets of assembled Flange Bolts and 33 pallets of assembled Clamps.
Precision manufactured, expertly assembled, and meticulously packed, these shipments demonstrate not only the scale of our operations but also our unwavering commitment to delivering excellence in every order.
At Rapid, we pride ourselves on maintaining the highest standards of engineering and production. Our bolts are assembled to exacting tolerances, ensuring a perfect fit and reliable performance in a wide range of applications, from heavy industrial use to precision engineering projects. Meanwhile, our assembled clamps are trusted across industries for their durability, strength, and ease of use, supporting countless installations and providing essential stability where it matters most.
This latest dispatch is just one example of how we stay at the forefront of the fastener industry. By managing the entire process in-house, from design and engineering through to assembly and delivery, we offer our customers a truly seamless service.
Whether you need a single pallet or a full-scale delivery like this one, we have the capacity and expertise to meet your needs.
We are committed to keeping things moving, no matter how large or complex the order. And as always, our dedicated team is on hand to provide support and guidance for any bespoke requirements you might have. Whether it’s custom dimensions, special thread forms, or unique packaging requests, we’re ready to make it happen.
So, next time you think 𝗙𝗔𝗦𝗧eners, think 𝗥𝗔𝗣𝗜𝗗.
Trust us to deliver precision engineered bolts, clamps, and a wide range of fastening solutions. Quickly, reliably, and with the highest standards of quality.
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We are excited to showcase the intricate craftsmanship and precision engineering behind the production of our M16 Flange Nyloc Nuts.
These components play a crucial role in securing assemblies across a wide range of industries. Our teams have perfected a three-stage process that delivers both strength and reliability.
Stage 1 – Precision Machining and Preparation.
The journey begins with a robust external round bar, meticulously turned down to a precise 27 mm diameter. Once the turning is complete, a central hole is drilled and carefully bored to create the cavity that will later house the nylon insert. This crucial step ensures perfect alignment and a snug fit. The component is then transferred seamlessly to a sub-spindle for back-facing, creating a smooth rear surface for the final assembly. Next, chamfering is carried out to remove sharp edges, followed by thread milling to ensure a precise and durable thread pattern. This combination of techniques primes the component for the next phase of transformation. (view here)
Stage 2 – Forming the Hexagonal Profile.
At this stage, the part is expertly mounted onto the Polyturn machine. Here, the external profile is meticulously shaped into a flat external hexagon. This precise shaping not only adds functional integrity but also ensures that the nut can be easily tightened using standard tooling. Once the hexagonal profile is achieved, the part is ready to proceed to its final assembly stage. (view here)
Stage 3 – Nylon Insert Placement.
The final stage involves the insertion of a precisely manufactured nylon ring into the pre-bored cavity. Using a careful and controlled rolling process, the nylon insert is securely seated into place, ensuring a smooth, snug, and reliable fit. This innovative feature provides the locking action that the Nyloc nut is renowned for, offering resistance to vibration and maintaining tension over time. Once the insert is in position, the M16 Flange Nyloc Nut is ready to perform its essential role. (view here)
This meticulous three-stage process is a testament to our commitment to precision engineering, efficiency, and reliability.
If you’re planning your next project and would like our support, we’d be happy to help.
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We are delighted to share a shining example of our commitment to excellence in engineering and delivery.
Our teams have successfully completed the manufacture and shipment of 500 x SKT CSK Barrel Nuts, meticulously crafted from high-quality 1.4462 duplex stainless steel. All within an impressive 3-day timeframe!
At the heart of this achievement lies our unwavering dedication to combining speed, precision, and reliability.
The SKT CSK Barrel Nut, known for its exceptional durability and corrosion resistance thanks to the superior properties of 1.4462 duplex stainless steel, is a critical component in numerous high-demand applications.
Ensuring that these components are delivered on time and to exacting standards is not just our promise, it’s our practice.
From the initial order to the final delivery, our team of skilled professionals worked seamlessly to manage the entire production process.
🔩 Material sourcing and preparation
🔩 Precision machining to stringent tolerances
🔩 Thorough quality control checks at every stage
🔩 Efficient logistics and shipment to meet the tight delivery window
We understand that in today’s fast-paced industries, our customers depend on both speed and quality. That’s why we’ve honed our processes to deliver even large-scale orders with a swift turnaround, without compromising on the integrity of the final product.
This milestone is a testament to the efficiency of our operations and the expertise of our engineering team. It’s also a reflection of our steadfast commitment to supporting our customers with components they can trust, exactly when they need them.
Whether you require high-strength fasteners for offshore applications, energy sectors, or complex machinery, you can rely on us to deliver with precision, speed, and absolute reliability.
For further information, we welcome you to contact us today!
Read MoreAs a leading manufacturer of precision engineering solutions, we recognise the pivotal role that high-quality components play in achieving flawless assembly operations.
Locating pegs are critical for ensuring consistency, precision, and repeatability throughout complex manufacturing processes. Our extensive experience and dedication to excellence allow us to provide components that not only meet but exceed industry standards.
Within our vast product range lies the M12 Locating Peg, meticulously designed with accuracy and reliability as its core principles. This precision-engineered component ensures exact positioning and secure alignment of parts, making it an indispensable asset in applications where precise placement is paramount.
Whether used in high-volume production lines, intricate assembly setups, or automated systems, the M12 Locating Peg delivers outstanding performance and durability, even under the most demanding conditions.
Our unwavering commitment to exceptional customer service sets us apart. We understand that every second of production time is valuable, which is why we prioritise RAPID turnaround times and dependable delivery schedules to help our customers minimise downtime and maximise operational efficiency. Our dedicated support team is always on hand to provide expert guidance, ensuring you select the right solutions for your unique requirements.
We offer a comprehensive range of precision components, combined with industry-leading services and technical expertise.
Proud to be a trusted partner to manufacturers across a diverse range of industries.
Whether you need technical assistance, custom configurations, or urgent replacements, we are here to help.
Read MorePrecision, performance, and prompt delivery is what you can expect when you choose Rapid for your fasteners and fixings requirements.
Our latest shipment of socket screws are not just prepared, they’re tailored and ready to go. Offering the highest standard of quality and convenience straight from our warehouse to your project site.
We understand that within today’s fast-moving industries, one-size-fits-all simply doesn’t work. That’s why our socket screws are not only manufactured to meet the highest quality standards, they are also bespoke packed to match your specific workflow and logistical needs.
Whether you require batch labelling, custom quantities, or packaging tailored to fit seamlessly into your production line, we’ve got you covered.
Serving a broad range of industries from manufacturing and engineering to construction and automotive, we supply socket screws that offer consistent performance, excellent durability, and a precise fit every time.
But we don’t stop at the product itself.
Our commitment to efficiency and flexibility means our high-grade fasteners are packed, organised, and shipped with minimal lead times. Helping you keep projects on schedule without unnecessary delays.
With every order, we’re focused on removing complexity and adding value. From the moment your order leaves our warehouse to the moment they arrive at your site, you’ll experience a level of service that’s built around your priorities.
Get in touch today to learn more about our socket screw solutions and how we can streamline your supply chain.
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